SOP For Operation and Calibration of FTIR | Calibration of FTIR as per USP

This document details the procedure for the Operation and Calibration of FTIR. It is the policy of XYZ Limited that the written procedure shall be followed for the operation and calibration of FTIR and its use monitored to ensure that the instrument gives consistently accurate and reproducible results in compliance with regulatory requirements.

This procedure is to be applied at the time of the Operation and Calibration of FTIR.

RESPONSIBILITY & ACCOUNTABILITY

Persons along with their responsibilities and accountabilities are given below:

Executive - Corporate Quality Assurance:- To prepare SOP.

Trainee Analyst/ Jr. Analyst/ Analyst/ Sr. Analyst:- To follow the SOP accordingly

Manager-Corporate Quality Assurance:-To ensure implementation of SOP.

Manager - Technical:-To ensure implementation of SOP.

FTIR Standard Operating Procedure

General Instructions

5.0.1    Ensure that system is initialized before operation.

5.0.2    Ensure that KBr used for sample preparation should be free from moisture.

5.0.3    Pellet formation should be thin and transmittance should not be less than 80%.

5.0.4    Report any discrepancy observed during operation and calibration of instrument to Section In-charge or his representative for corrective and preventive action.

5.0.5    Section In-charge or his representative will take the necessary action and report the same to the Manager – Quality Assurance.

5.0.6   Affix ‘Under Maintenance’ label on the FTIR

PRECAUTIONS FOR FTIR

Ensure that the instrument is clean and free from dust and kept comfortably on a table & a proper stabilized supply of 220V.

Ensure that there is no vibration-forming device kept near to the instrument.

Check the temperature and humidity of that area.

Never shut down the power of the instrument.

Avoid touching the KBr window or exposing it to moisture-containing solvent. (As it can damage the KBr window permanently)

Please make sure that the desiccant indicator should be a dark blue color.

If it becomes pink change the desiccant packs immediately from the desiccant compartment.

You can regenerate the packs by pulling them into the oven at 105°C for drying

5.1 PROCEDURE (operation)

5.2.1Turn ‘ON’ the RESUME switch followed by Power Switch when a beep is heard indicating the end of initialization.

5.2.2 Switch on the computer attached to FTIR, the system is set up window automatically.

5.2.3 Enter User Name and Password.

5.2.5 Again Double click the Icon Spectra measurement to perform the measurement. It displays the following Icons

           Menu                   Settings                       View                     Help

5.2.6   Click settings will display Background Measurement.

5.2.7 Confirm that the sample holding cell is empty, then execute (parameter + background) from the measure menu of the spectra measurement program.

5.2.8 To analyze a sample in FTIR, it is converted in pellet by mixing it with Kbr

5.2.9 Set (Sample) in the(Y-axis) group to % T and (Background) to single.

5.2.10 Verify the Spectrum Profile on (Background Preview). Click the OK button in the (Parameters/ Background measurement) dialog box to start measurement   

5.2.11 Background Measurement is now completed. Proceed to sample measurement

5.2.12 Sample measurement

5.2.13. Prepare the sample as per the pharmacopeia instructions and place the sample in the sample chamber.

5.2.14 Execute (Parameter sample) from the (measure) menu of the spectra measurement program

5.2.15 Verify the spectrum profile on (Sample Preview) and click the <OK> button when OK to start measurement.

5.2.16 When the measurement is completed, the spectra analysis program starts automatically and this completes the sample measurement.

SOP For Operation and Calibration of FTIR

5.2.17 Saving a Spectrum Execute (Save as) from the (File) menu. Specify the file type as [Jasco Std (JSW)] from (list files of type)

5.2.18 Select the destination directory and enter the file name. Click <OK> button.

This completes the saving spectrum data in a file

Maintain Log Book of FTIR on XYZ/CQA/SOP-040/FR-01 LOGBOOK OF FTIR (Appendix I)

5.3 Calibration of FTIR as per USP

CALIBRATION FREQUENCY: QUARTERLY

5.3.1 Wave NUMBER Verification (USING POLYSTYRENE FILM)

5.3.1.1 Operate the Instrument as per the operating procedure shown above.

5.3.1.2 Ensure that the instrument is clean and free from dust and kept comfortably on a table.

5.3.1.3 Ensure power supply 220 V.

5.3.1.4 Ensure that there is no vibration-forming device kept near to the instrument.

5.3.1.5 Carry out a background as per Operation of FTIR.

5.3.1.6 Now put polystyrene film 1.5 Mil in sample compartment and click ok. After competition the scanning click Yes and mark the peak from the Analyze menu and click the find peak, then verify the Wave number.

                               3060.0 (+1.0) cm¯1

                               2849.5 (+1.0) cm¯1

                               1942.9 (+1.0) cm¯1

                               1601.2 (+1.0) cm¯1

                               1583.0 (+1.0) cm¯1

                               1154.5 (+1.0) cm¯1

                              1028.3 (+1.0) cm¯1

5.3.1.7After Saving the calibration and take the print from the file menu and click the Print options.

5.3.1.8Record the Calibration Data on APL/CQA/SOP-040/FR-02 Calibration Data Sheet (Appendix II)

5.3.2 RESOLUTION PERFORMANCE

5.3.2.1 Check the Resolution performance of the polystyrene film of thickness approximately 35µm, by clicking on ‘’zoom’’ and zooming in the area around 1500 cm-1   to 1600 cm-1   and with the use of the ‘cursor’ click on the peak at 1583±1.0 cm-1 and valley 1589±1.0 cm-1. Again, zoom in area 2900 to 2800 and with the use of cursor click peak 2849.5±1.0 cm-1 and valley on 2870±1.0 cm-1.

5.3.2.2 Find out the difference of Transmittance between the depth of the trough from the minimum transmission at 1589±1.0 cm-1 to maximum transmission at 1583±1.0 cm-1.

Acceptance criteria: The difference should be greater than 10%Transmittance.

5.3.2.3 Find out the difference of Transmittance between the depth of the trough from the minimum transmission at 2870 ±1.0 cm-1 to maximum transmission at 2849.5±1.0 cm-1

Acceptance criteria: The difference should be greater than 18%Transmittance

Note:  Note down the values from the screen only as printouts are not possible for the same

5.4 GENERATION OF INSTRUMENT CALIBRATION NUMBER

Generate Instrument Calibration number on the calibration data sheet as INSCALXXYYZZZ. Where INS denotes Instrument, CAL denotes Calibration. XX denotes the year, YY denotes Month ZZZ denotes sequence number.

5.5 ABBREVIATIONS

INS CAL: Instrument Calibration

Download:-  Logbook and Appendix 

>SOP for Operation and Calibration of the Refrigerator

BANTI SINGH

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